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Microspheres: EXPANCEL^®: Applications
The use of EXPANCEL^® Microspheres is giving hundreds of manufacturers an edge over their competitors with improved product and profitability. EXPANCEL^® microspheres have already worked their magic on a long line of products in variety of industries and some of these examples are given below.
Microspheres
- EXPANCEL^®

Acrylic Latex Caulks

Reduce weight, Better applicability
Higher resilience & extrusion capacity
Less shrinkage
High Filling
Good wetting

Adhesives and Sealants

Improved adhesion & sound insulation
Reduced weight & Moisture transport
High sealing effect

Anti-Slip Paper

Anti-Slip effect
Improved hand feel

Bath Tubs

Lighter weight
Better thermal shock resistance & process-ability
Less abrasive
Low resin demand
Reduced risk of breakage
Freight costs & Installation costs

Board

Increased-Bulk, Thickness & Stiffness;
Improved-Opacity, Printability, Productivity, Heat insulation
Reduced-Overweight, Fibre consumption

Cables (Jelly Filled)

Reduced weight
Low ÃŽÂµ-value
Improved caulking
High compressibility
Closed cells

Corks (Stoppers)

Improved bonding
Gives the binder a structure similar to cork
Inner pressure

Crack Fillers

Reduced weight
Cover large areas with shallow fillings
Superior sandebility
Creamy consistency
Improved process-ability
Enhanced heat insulating properties

Cultured Marble

Lower weight & Resin demand
Better thermal shock resistance
Improved workability
Reduced-freight costs
installation costs & risk of breakage.

Core Materials

Reduced weight & cost;
Increased dimensional Stability,
Bulk & Stiffness;
Improved Insulation,
Compressibility,
Elasticity & Surface characteristics

Epoxy Putties

Low density
Easier to sand
Less tacky
Water resistance
Low separation
Good adhesion
No after shrinkage
No pin holes

Explosives

(Emulsion, Seismic & Water gel)
Increased Sensitivity & Resiliency
Higher detonation rate
Storage stability
Reduced density

Fairing Fillers

Smooth surface in Boat building
Easy to work with
Good Sealing & Wetting
Improved strength

Fluffy Inks (Puff Inks)

Foaming Effect

Floats for Fishing Nets

Lower weight
Durability

Knee Caps, Silicone Pads

Reduced weight & cost
Improved compressibility & soft touch
Closed fine-cellular structure

Leather (Natural)

Stucco Finishing & Base Coats
Very good Filling capacity
Flexibility & Buffing properties
Very low shrinkage
Soft touch feeling

Light Weight Foam

Complex shapes
Fine cell structure
Inner pressure
Resilient
Smooth surface

Modeling Clay

Good Plasticity
Flexibility & Storage stability
Easy to Made & Shape
Non-stickiness
Extrudible
Low shrinkage upon drying
Long usage time
Paintable
Superior hands-feel

Model Making Materials

Lower cost
Additional reduction in density
Improved workability
Even foam structure

Nonwovens and Technical Textiles

Reduced weight
Improved Insulation
Compressibility
Elasticity & Hand-feel
Increased dimensional Stability & Bulk
Anti-slip properties
Matt surface

Paints

Weight reduction
Elasticity
Matting effect
Better applicability & filling capacity
Lower water absorption
Surface modification

Paper

Increased - Bulk
Thickness & Stiffness
Improved - Opacity
Printability
Productivity & Heat insulation
Reduced - Overweight
Fibre consumption

Paper Cups

Insulation

Polyester Bonding Paste

Reduced weight

Polyester Putties

Reduced weight
Good sandebility
Low volume price
No pin holes
No after shrinkage
No sagging
Good application properties

Polyurethanes

Closed Cell

Polyurethane Pipe Coating

Excellent thermal insulation
Corrosion protection
Adhesion
Improved Impact strength and Durability
Weight reduction

Prepegs

Reduced weight

Printing Inks

Foaming
Matting & Anti-Slip effects
Surface modification

Road Marking Paints

More coverage
Brighter & Whiter finish
Deeper penetration
Excellent look
Cost Saving

Roof and Wall Coatings

Lower water absorption
Better water vapor permeability
Unaffected low temperature flexibility
Improved thermal insulation
Higher stain resistance

Shoe Soles

Reduced weight
Improved surface finish & Resiliency
Decreased shrinkage
Uniformed & Closed cell structure

Silicone Rubber

Reduced weight & cost
Improved compressibility & Soft touch
Closed & Fine cellular structure

Tennis Balls

Prolonged durability
Inner pressure
Easy storage

Underbody Coatings

Lower weight
Improved stone chip resistance & Sound insulation
Excellent pressure & Chemical resistance

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